The SATAREM High Efficiency grate cooler is designed to overcome problems related to inadequate mechanical and/or process design from old coolers including:. Poor heat recuperation, Red river, Frequent burns and damages on plates, Mechanical drives failures; Clinker outlet temperature higher than

Claudius Peters Clinker Crushers. The hammer crusher is the standard solution for crushing clinker. Claudius Peters has been supplying hammer crushers worldwide for capacities up to 6000 t/d since 1955. Claudius Peters developed the roller crusher for use in clinker coolers at the end of the 1970s. Today, the roller crusher is the standard unit for crushing the clinker inside the clinker cooler

Continuous level measurement for cement clinker coolers In cement production, the heart of the system is the rotary kiln, and the corresponding cooling system that follows. The efficient operation of these two systems together is critical to maintain efficiency and profitability in the cement manufacturing process

Typical Grate Cooler Troubles: Hot fine clinker reaches end of the cooler High wear on grate plates Hot air flows in exhaust air duct Clinker is not cold at the end of the cooler Recuperation is not optimum NO Grate cooler can influence the Clinker flow over the cooler width! Clinker Flow Direction 12

Jul 10, 2020 Optimising Cooler Operation. Valentina Bordei, thyssenkrupp, discusses the optimisation of clinker coolers to meet industry demands for energy efficiency and low maintenance. In every cement plant, the cooler operation has a crucial impact on operating performance, clinker quality and overall productivity. The development of clinker coolers in

Cooler is a kind of refrigeration equipment that is realized by vapor-compression or absorption cycle, the liquid can flow through the heat exchanger to reach for the purpose of the cooling air or equipment, high-temperature clinker enter into the cooler from the feeding device, cooler rotate to drive sufficient heat exchange between material and the air, at the same time as the kiln body keep

2,600 tpd Clinker Cooler Installation. Vez r Industrial Professionals installed the ThyssenKrupp equipment for a complete clinker cooler at a brown field cement plant expansion in Charlevoix, MI. The project included installing all clinker cooler associated equipment and structural steel. Installation of intermediate crusher with two fans

(a) General. The provisions in this section apply to each kiln and any alkali bypass associated with that kiln, clinker cooler, raw material dryer, and open clinker storage pile.All D/F, HCl, and total hydrocarbon (THC) emissions limit are on a dry basis. The D/F, HCl, and THC limits for kilns are corrected to 7 percent oxygen. All THC emissions limits are measured as propane

The Claudius Peters ETA cooler represents the 5th Generation of Clinker Coolers. Worldwide it is considered to be the most technically advanced clinker cooler available today, reaching clinker capacities from 500 t/d to 13 000 t/d. The ETA cooler consists of an HE-module (static inlet) in the kiln drop zone and standard units with horizontal

Clinker Coolers. Gold Sponsor Claudius Peters Projects + 49 41 61 706 0 Schanzenstrasse 40 Buxtehude D-21614 Germany. Since 1906, Claudius Peters has become one of the world's most respected engineering houses and an innovative world leader. It's German engineering excellence continues to set benchmarks for

Clinker burning is at the core of cement manufacturing. It is an energy intensive process requiring high inputs of heat and electricity. thyssenkrupp Industrial Solutions with its brand polysius built the Europe’s first rotary kiln in 1898, and the first complete cement line in 1907. Hundreds of plants all over the world, helped develop the clinkerization process and subsidiaries on every

Jun 23, 2014 Clinker grate cooler 1. Specific Surface Specificenergyrequirementof grindabilitytester 2. Types of Grate Coolers A)Traveling grate cooler

Rotary cooler and grate cooler are two hot-sale clinker coolers in the market. They all have the function of cooling high-temperature clinker but differ greatly in structure, investment, cooling efficiency, etc. Rotary cooler. The rotary cooler is the earliest used clinker cooler

What Is Clinker Cooler? In the calcination process of cement clinker, preheating, calcining, and cooling are three inseparable process links. As the supporting equipment of cement rotary kiln , clinker cooler (also called cement cooler) is a kind of heat exchange device that transfers heat from high-temperature clinker to low-temperature gas

Innovative development of grate cooler technology. This new cooler combines the best solutions for each of the two fundamental, mutually interacting functions a clinker cooler has to accomplish: Clinker conveying is based on the moving floor principle; Aeration is controlled by self-regulating valves

Nov 28, 2016 Clinker Cooler Operation. The Clinker Cooler operates at 260 to 325 strokes per minute – stroke varies from 0.6 to 1. inches. Manual speed control makes it possible to maintain proper cooling conditions under varying loads. The smooth conveying motion results in a continuous agitation and turning of the clinker bed without excessive degradation

Working principle of Clinker Grate Cooler: The high-temperature clinker is discharged from the kiln inlet to boring machine, and is distributed along the entire length of boring machine under the push-pull plate, formed a bed of a certain thickness. The cooling wind is blown upward from the bottom of bed into the layer, and permeable air penetrates

Combustion air is the total air required for stoichiometric combustion of the fuels in the kiln and the precalciner; i.e. = primary + secondary + tertiary air Waste air of (grate) clinker coolers is the cooling air that is in excess of the combustion air and is blown to ambient (via dedusting system)